Hi John,
I've never noticed the mechanism fouling the air flap, it may be that
your flap cable needs adjusting, or, that the mechanism is bent out of shape a bit.
In my experience the wiper motor is well up to the task provided it gets full
voltage, and that is our collective conundrum!
As I mentioned elsewhere, I'm getting 10.4-11.4v at the fuse, this with engine running
and battery voltage at 14.2v, so there's clearly an issue. Fitting a relay on
the 2nd speed gave me a really fast wipe, wiring the 1st speed with a relay was a failure because,
I think, the intermittent relay is a major part of the 1st speed circuit, causing conflicts.
Incidentally, my indicators are also weak and slow, the dash tell-tales are almost invisible, these are
fed from the same fused circuit, so I'm hoping my repairs will fix this as well.
I'm now in the slow process of doing a total rewire of the wipers, bypassing the fuse box and
its horrible internals.
Erics point on the spindles is a vital step in the fault-finding. I don't think you need to
focus on the arm spring strength right now, mine are quite strong as well.
Nigel